Dye sublimation, on the other hand, allows printing all over the garment, but it is a more expensive technique. If printing all over the garment, you will need to design based on the shapes and sizes of the garment’s surfaces. It has 10 years of garment production experience and is dedicated to serving both small startups and big brands. It started in 1993 creating technical performance fabric for famous brands.
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There are many design-placement options available for our custom t-shirts, but the same-size image won’t give the best result on every print area. Let’s look at all possible placements and the perfect image requirements for top-notch printing. When printing on both youth and adult sizes, most of the time you can get away with getting one design size, generally around 10 to 10.5”.
Guide to Printing Shirts: The Best Size for Your Design
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Printing down the side of a long sleeve is another common placement, especially on hoodies. The standard size for printing on a sleeve is 2” x 11.25”. However, depending on the look you want, you can size up to 2.5” x 14” for a larger, bold design size. In shirts, the waist measurement is usually the bottom hem of the shirt.

Shirt Size Types
Fonts that are too small may become unreadable on larger sizes, while excessively large fonts may overpower smaller sizes. Strive for a harmonious balance that maintains the integrity of your design across all sizes. Customizing t-shirt sizes helps differentiate your brand from competitors.
Beyond the basic guidance offered by the T-shirt design size chart above, we want to take a closer look. Our goal is to break down each print location, offering more detailed tips for both designing and placing transfers in this part. You will see the same sizes over and over again when you’re searching for new clothes, whether you see numbers or letters. Some brands may have their own idea about what a “medium” shirt is so that you can have a medium shirt from two different labels and find big differences in the size of each shirt. Clothing companies have their own sizing charts, which you can use to look at exact measurements and get the exact right fit for your body. Women can certainly wear men’s shirt sizes and sometimes, even kid shirt sizes.
While these size suggestions aren’t foolproof, they definitely give you a good idea of where to start when printing t-shirts. You want your custom shirts to look as awesome as possible and that starts with the right print size. When designing for a global market, cultural sensitivity is vital.
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Ensure that the t-shirts meet safety regulations and standards, such as using non-toxic dyes and ensuring proper fabric thickness to prevent transparency. Additionally, avoid using embellishments or small parts that could pose choking hazards. The shoulder measurement helps determine the width of the shoulder area. To measure the shoulder width, place the tape measure at the base of the neck and measure across to the outer edge of the shoulder bone.
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Anything exceeding the regular dimensions of a Full Front is deemed an Oversize print. Take measurements while the child is standing up straight and tall with their arms hanging naturally at their sides. Take the measurement across the chest under the armholes to get an accurate width. Measure from the edge of the collar bone down past the wait to the top of the hip to get an accurate length measurement. If you haven’t got a shirt that fits the toddler, you can make a little game out of getting a measurement. Have the toddler hold up a sheet or large towel in front of themselves, with their arms stretched out wide.
Select a color palette and typography
It’s an ideal spot for showcasing typographic designs, making it perfect for promoting businesses, events, or a specific cause. Extending beyond T-shirts, this placement suits polo shirts and button-down tees, allowing for the display of small illustrations and texts without overwhelming the chest area. Many opt to print on pocket tees, situating the logo above the pocket for a chic touch—perfect for cute pocket designs, school or team uniforms, and company logos.
Typically, only one ink color is included free when screen printing or applying a heat transfer to custom shirts. A good rule is to stick with colors of a lighter or darker scale. Sublimation printing involves transferring designs onto polyester fabric using heat and special dyes. It offers vibrant colors and durability, but it may have size limitations depending on the specific sublimation printing equipment used. Consider the size constraints of sublimation printing and ensure your design can be accurately and effectively transferred onto t-shirts of different sizes.
Let’s look at how to make sure your shirt design size is the right one for the best possible outcome. The inner label is a blank space perfect for promotional branding or any other additional information. Of all the shirt design sizes, this is definitely the smallest, but it could be one of the most important ones for promoting your business – it gives extra space for branding elements. Now let’s cut to the chase and take a look at the T-shirt design size chart. Keep in mind, these recommended values are based on medium-sized shirts and serve as a general guidance. Feel free to adjust the size according to the actual size, specific scenarios, or your personal preference.
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